ASKLEO · 生物制药 AI 过程控制系统ASKLEO · AI PROCESS CONTROL FOR BIOPHARMA

生物药的配方,
该用工艺语言写
Recipes should be written
in the language of process

ASKLEO 把 ISA-88 批次配方、过程分析与本地大模型合成一套可验证的控制系统:工艺专家用自然语言描述变更,系统生成配方、走审核、下发设备、全程留痕。不依赖外网,数据不出厂区。ASKLEO unifies ISA-88 batch recipes, process analytics and an on-premise LLM into one verifiable control system: experts describe a change in plain language; the system drafts the recipe, routes it for approval, runs it on equipment and records everything. No internet dependency, no data leaving site.

ASKLEO · RECIPE ASSIST LIVE
工艺工程师 → LEOPROCESS ENGINEER → LEO
把 LYSE-02 的停留时间改到 15 min,其余参数不动,走二级审核。Set LYSE-02 hold time to 15 min, leave other parameters unchanged, route for second-level review.
phaseLYSE-02
hold_time− 20.0 min
hold_time+ 15.0 min
flow_rateunchanged
01配方生成Recipe draftedOK
02规则校验(量程/联锁)Rule checkOK
03二级审核等待中Awaiting second approvalPENDING
04下发设备执行Download to unit—
未通过审核的配方不能启动批次No approval → no batch start
5 步5 steps配方到批次报告的闭环Recipe-to-report loop
6 类6 roles角色权限与电子签名路径Roles and e-signature paths
8 类 / 16 台8 types / 16可并行调度的设备接入Units scheduled in parallel
20+20+内置 ISA-88 配方模板Built-in ISA-88 recipes
100%100%本地离线部署On-premise, offline
为什么需要 ASKLEOWHY ASKLEO

工艺知识不该只活在专家脑子里Process knowledge should not live only in experts' heads

生物药工艺的瓶颈往往不在设备,而在知识的传递方式:配方靠文档、变更靠会议、批次数据靠事后补录。ASKLEO 换掉的是这条链路。The bottleneck in bioprocess is rarely the equipment — it is how knowledge travels: recipes in documents, changes in meetings, batch data recorded after the fact. ASKLEO replaces that chain.

配方散落在文档与个人经验里Recipes scattered across documents and memory

同一工艺换一个项目就要重写一遍,参数口径不一致,新人也接不住。Every new project rewrites the same process; parameter definitions drift; new staff cannot take over.

ISA-88 三层配方可复用、可版本化、可追溯ISA-88 three-layer recipes: reusable, versioned, traceable

改一个参数要等厂商改代码A parameter change waits for a vendor code release

工艺优化以周为单位排队,验证又要重跑一遍。Process improvements queue for weeks, and validation has to be redone each time.

自然语言描述变更,系统生成可审核的配方差量Describe the change in words; the system drafts a reviewable diff

申报时靠回忆补记录Filing relies on reconstructing records

谁在什么时候改了哪一个参数、依据哪一版,事后只能靠邮件与截图拼。Who changed which parameter, when, and against which version — reconstructed from emails and screenshots.

链式审计追踪,电子记录随时可导出Chained audit trail; e-records exportable at any time
核心能力CAPABILITIES

一套系统,六个必需件One system, six essentials

每项能力单独可讲,但只有连起来才成立:能生成、能审核、能执行、能看见、能举证。Each capability stands alone, but only together do they work: author, approve, execute, observe, evidence.

01自然语言配方Natural-language recipes

用中文描述工艺意图,ASKLEO 生成 ISA-88 结构配方;规则引擎逐条校验量程、单位与安全联锁,大模型只提议,不直接下发。Describe intent in plain language; ASKLEO produces a structured ISA-88 recipe. A rule engine checks ranges, units and interlocks — the model proposes, it never actuates.

02配方版本与审核Recipe versions and review

每次变更产生新版本与差量,按角色走审核;未审核的配方无法启动批次。Every change creates a new version and diff, routed by role; unapproved recipes cannot start a batch.

03批次执行与调度Batch execution and scheduling

按步骤执行、异常中断可恢复;多台设备并行排程,甘特视图看整条产线。Step-wise execution with resumable interruptions; parallel scheduling across units with a line-level Gantt view.

04实时监控与 PFDLive monitoring and PFD

趋势曲线、工艺流程图与报警同屏;操作员看到的是设备当前状态,不是五分钟前的报表。Trends, process flow diagram and alarms on one screen — operators see the current state, not a five-minute-old report.

05PAT 与 QbDPAT and QbD

过程能力 Cpk/Ppk、参数设计空间评估,把工艺理解沉淀成可复用的判据。Process capability (Cpk/Ppk) and design-space evaluation, turning process understanding into reusable criteria.

06审计追踪与报告Audit trail and reports

HMAC-SHA256 链式记录,任何改动留痕;批次结束自动生成报告,附原始数据。HMAC-SHA256 chained records for every change; batch reports generated automatically with raw data attached.

产品PRODUCTS

两条产品线:一条管执行,一条管知识Two product lines: one runs the process, one holds the knowledge

ASKLEO 负责把配方落到设备、把过程留成记录;ASKLEO-Agent 负责实验数据、配方、技术转移与工艺数字孪生——前者管“做”,后者管“怎么定”。两者都可完全本地部署,且配方可互相流转。ASKLEO turns recipes into machine action and process into records; ASKLEO-Agent owns experiment data, recipes, tech transfer and the process digital twin — one runs the plant, the other decides what to run. Both run fully on-premise, and recipes flow between them.

软件平台 · 过程控制SOFTWARE PLATFORM · CONTROL

ASKLEOASKLEOv2.3.0

生物制药 AI 过程控制系统 · ISA-88 · 21 CFR Part 11AI process control for biopharma · ISA-88 · 21 CFR Part 11

ASKLEO 是星漩自研的生物药过程控制平台,覆盖配方、审核、执行、监控与记录五个环节。它不追求把所有设备绑成一个品牌,而是让不同厂牌的设备在同一套配方与记录体系下运行。ASKLEO is our in-house bioprocess control platform covering recipe, review, execution, monitoring and records. It does not lock equipment into one brand — it makes equipment from different vendors run under one recipe and record system.

  • 自然语言与模板双轨生成配方,规则引擎复核Recipes from natural language or templates, checked by a rule engine
  • 6 类角色权限矩阵,HMAC 令牌认证与电子签名路径6-role permission matrix, HMAC tokens and e-signature paths
  • HMAC-SHA256 链式审计追踪,防篡改可举证HMAC-SHA256 chained, tamper-evident audit trail
  • 实时趋势、UNICORN 风格 PFD、Cpk/Ppk 过程能力分析Live trends, UNICORN-style PFD, Cpk/Ppk capability analysis
  • 内置 AI 助手 LEO:查批次、生成配方草案、解释偏差Built-in LEO assistant: query batches, draft recipes, explain deviations
  • 多设备并行调度与产线甘特视图Parallel multi-unit scheduling with line-level Gantt
技术要点KEY SPECS
配方标准Recipe standardISA-88
记录合规Records21 CFR Part 11
设备接口Equipment I/OS7 / Modbus RTU·TCP
部署形态Deployment厂区服务器 / 工控机
网络要求Network可完全离线
数据留存Data residency不出厂区
STEP 01生成Author

自然语言或模板 → ISA-88 配方草案Language or template → ISA-88 draft

STEP 02审核Review

差量比对 + 角色审批 + 电子签名Diff, role approval, e-signature

STEP 03启动Start

参数下发、联锁校验、批次开始Parameter download, interlock check, batch start

STEP 04监控Monitor

趋势、PFD、报警、偏差记录Trends, PFD, alarms, deviations

STEP 05报告Report

批次报告 + 原始数据 + 审计链路Batch report, raw data, audit chain

软件平台 · 工艺数据与知识SOFTWARE PLATFORM · PROCESS DATA

ASKLEO-AgentASKLEO-Agentv1.0.0

AI 驱动的工艺知识管理系统 · 实验数据 / 配方 / 技术转移 / 数字孪生AI-driven process knowledge system · data, recipes, transfer, digital twin

ASKLEO-Agent 把工艺从“老师傅的经验”变成可计算的对象:实验数据统一结构化并做统计分析,结论直接生成或修订配方,配方先进数字孪生试算,再打包成技术转移文件交付生产。文档检索与问答是它的基础能力,不是卖点。ASKLEO-Agent turns process know-how into computable objects: experiment data is structured and analysed, conclusions become or revise recipes, recipes are first tried in a digital twin, then packed as a tech-transfer package for manufacturing. Document retrieval and chat are its baseline, not the pitch.

  • 实验数据分析与管理:实验记录统一结构化,批次间比对、趋势与统计分析,结论可回溯到原始数据Experiment data analysis: structured records, batch-to-batch comparison, trend and statistical analysis, conclusions traceable to raw data
  • 配方生成与管理:由实验结论生成或修订配方,版本、差量与审核,通过后可下发 ASKLEO 执行Recipe generation and management: recipes drafted or revised from conclusions, versioned, diffed and reviewed, then downloadable to ASKLEO
  • 技术转移:工艺参数、偏差与结论打包成转移包,接收方按同一份依据执行,转移过程留痕Technology transfer: parameters, deviations and conclusions packed as a transfer package; the receiving site executes against the same basis, with a full trace
  • 工艺数字孪生:在模型里试算参数组合与设计空间,先看结果再决定是否上设备Process digital twin: parameter combinations and design space explored in the model before anything runs on hardware
  • 基础能力:文档、SOP、批记录入库后可检索问答,回答附原文出处Baseline: documents, SOPs and batch records searchable and answerable with citations
申请试用 →Request Trial →
技术要点KEY SPECS
产品定位Category工艺数据与知识平台
特色模块Signature modules实验数据 / 配方 / 技术转移 / 数字孪生
数据接入Data sources实验记录 / 设备数据 / 检测结果
与 ASKLEOWith ASKLEO配方可下发执行
合规框架FrameworkICH Q10 / 21 CFR Part 11
部署形态Deployment厂区服务器 / 离线
STEP 01记录Capture

实验数据与检测结果结构化入库Experiment and assay data structured

STEP 02分析Analyse

批次间比对、统计分析与结论Batch comparison, statistics, conclusions

STEP 03配方Recipe

由结论生成或修订配方,走审核Recipes drafted or revised, routed for review

STEP 04孪生Twin

孪生模型试算参数组合Twin runs parameter combinations

STEP 05转移Transfer

转移包交付生产,执行留痕Transfer package to manufacturing, fully traced

技术架构ARCHITECTURE

两条产品线,一个技术底座Two product lines, one technical foundation

控制侧与知识侧共用同一套配方模型、同一个数字孪生、同一条审计链,差别只在应用面。其中三项核心方法已在中国专利公报公开。Control and knowledge share one recipe model, one digital twin and one audit chain — only the application surface differs. Three of its core methods are already published in the Chinese patent gazette.

L5 · APPLICATION ASKLEO v2.3.0 · 过程控制:配方 → 执行 → 监控 → 记录 ASKLEO-Agent v1.0.0 · 实验数据 / 配方 / 转移 / 孪生 L4 · INTELLIGENCE 自然语言设备控制 · P1instruction → validated command 多级自动干预 · P2drift → L1–L4 action 层析数字孪生 · P4predict / compare / calibrate 决策支持(对象 + 知识 + 规则)three-source reasoning L3 · RECIPES & MODELS ISA-88 配方库versions · diff · review DesignSpace 四档阈值normal/alarm/interlock/recommend 工艺知识图谱steps · specs · capability 技术转移包general → site, template library L2 · DATA & RECORDS 批次与实验数据batches · experiments · assays 混合检索知识库vector + BM25 + rerank 审计链chained HMAC-SHA256 电子记录与批次报告21 CFR Part 11 L1 · INTEGRATION & FIELD Device-as-Config:设备以 YAML 配方接入 S7 / Modbus / OPC-UA · RS485 急停硬旁路 <1ms · 扩展包 RSA 签名拒装 只读建议 read-only proposal
应用层Application 智能层Intelligence 配方与模型层Recipes & models 数据与记录层Data & records 集成与现场层Integration & field
已受理专利ACCEPTED PATENTS

三项已公开发明专利Three published invention patents

P1已公布Published
自然语言设备控制Natural-language equipment control
申请号App. no. 202611011461.8 · 公布published 2026-09-15

操作员一句话就能改参数,指令 500 ms 内响应;参数越限前即被拦下,不用人一直盯屏。模型跑在普通工控机上,私有化部署不需要 GPU 集群。Operators change parameters by speaking, with a response inside 500 ms, and out-of-range values are stopped before they are sent. The model runs on an ordinary industrial PC — no GPU cluster needed on site.

P2已公布Published
多级自动干预控制Multi-level automatic intervention
申请号App. no. 202610848267.9 · 公布published 2026-09-11

过程漂移在报警之前就被识别,并按风险分四级处置:提示、纠正、保护、快停。人工介入次数下降,高风险场景仍能自动兜底。Drift is caught before any alarm fires and handled at four escalating levels — notify, correct, protect, stop — so operators intervene less while high-risk events are still covered automatically.

P4已公布Published
层析数字孪生Chromatography digital twin
申请号App. no. 202611251093.4 · 公布published 2026-10-16

层析峰形与柱压可以提前预测,少做试批、少做离线标定;模型在 CPU 上运行,可直接部署到现场控制器。Peak shape and column pressure are predicted in advance, cutting trial runs and offline calibration; the model runs on a CPU and deploys straight to a site controller.

工程实现ENGINEERING

同一条链路上的硬约束Hard constraints on the same chain

扩展包受控装载Fail-closed extension packs

带签名的扩展包才能装载,可回滚、有台账。Only signed packs load — with rollback and a ledger.

急停硬旁路Hardware e-stop

急停直连继电器,物理断电 <1 ms,不过软件。E-stop cuts power through a relay in under 1 ms, bypassing software.

防篡改审计链Tamper-evident audit chain

HMAC-SHA256 链式留痕,可按批次导出。HMAC-SHA256 chained records, exportable per batch.

带溯源的检索Grounded retrieval

没有依据就不回答,回答必带出处。No basis, no answer — every reply cites its source.

以上为已公开的发明专利申请,公布日与申请号取自专利公报与受理通知书;技术方案以公开文本为准。These are published invention applications; publication dates and numbers come from the gazette and CNIPA notices. The published documents are authoritative.

合规与质量COMPLIANCE & QUALITY

合规是结构,不是文档补丁Compliance is structure, not a documentation patch

谁改了什么、为什么改、依据哪一版——在 ASKLEO 里都是系统事实,不是事后整理的说明。Who changed what, why, and against which version are system facts in ASKLEO — not narratives assembled afterwards.

ISA-88

配方按单元 / 操作 / 阶段组织,工艺与设备解耦,换设备不必重写工艺。Recipes by unit / operation / phase; process decoupled from equipment, so changing hardware does not rewrite the process.

21 CFR Part 11

唯一账号、权限矩阵、链式审计追踪、电子签名路径。Unique accounts, permission matrix, chained audit trail, e-signature paths.

GAMP 5

按风险分级交付:URS / FS / DS、测试脚本与追溯矩阵。Risk-based delivery: URS / FS / DS, test scripts and traceability matrix.

数据完整性

原始记录不可覆盖,时间戳与操作人完整留存,可导出举证。Raw records are non-overwritable; timestamps and operators retained and exportable.

落地场景WHERE IT RUNS

已经在真实工艺上跑Already running on real processes

ASKLEO 是控制层,下面接什么设备取决于工艺。以下是当前在用的三类场景。ASKLEO is the control layer; what sits beneath it depends on the process. Three current scenarios:

质粒纯化工艺Plasmid purification

连续流碱裂解 + 澄清 + 超滤 + 层析的配方化执行,桌面型设备由 PC 端远程操作。Recipe-driven continuous lysis, clarification, UF and chromatography; benchtop hardware operated remotely from a PC.

运行中RUNNING
mRNA 一体化产线Integrated mRNA line

从质粒制备到 LNP 包封的多设备串联调度,工序间参数与记录打通。Multi-unit orchestration from plasmid prep to LNP encapsulation, with parameters and records linked across steps.

联合开发JOINT DEV
多设备并行生产Parallel multi-unit production

同一车间多台设备按甘特排程并行运行,配方与批次记录统一归档。Multiple units in one suite scheduled in parallel, with recipes and batch records archived in one place.

验证环境VALIDATION
技术转移Technology transfer

实验室工艺连同偏差与结论打包转移给生产,接收端按同一份依据执行,参数不再靠邮件口头传递。Lab processes transferred to manufacturing together with deviations and conclusions; the receiving site works from one shared basis instead of email and folklore.

ASKLEO-AgentASKLEO-AGENT

装备只是执行端。星漩同时做设备与软件,所以这套控制层可以按你的现有设备改造接入,不要求整线更换。Equipment is only the execution end. Because we build both hardware and software, ASKLEO can be retrofitted onto your existing units — no full-line replacement required.

关于我们ABOUT

星漩数据科技ASTRAWHIRL DATA TECHNOLOGY

星漩数据科技(苏州)有限公司专注细胞与基因治疗领域的工艺自动化与过程控制软件。我们把工艺专家的经验写成配方,把配方落到设备动作,再把过程数据变成可申报的记录。ASTRAWHIRL DATA TECHNOLOGY (SUZHOU) CO., LTD. builds process automation and control software for cell and gene therapy. We turn process know-how into recipes, recipes into machine action, and process data into filing-grade records.

团队同时具备 CGT 工艺、自动化与软件工程背景。三项已公开的发明专利,分别覆盖设备自然语言控制、过程多级自动干预与层析数字孪生。The team combines CGT process, automation and software engineering. Three published invention patents cover natural-language equipment control, multi-level process intervention and chromatography digital twins.

公司全称Legal name星漩数据科技(苏州)有限公司
英文名称English nameASTRAWHIRL DATA TECHNOLOGY (SUZHOU)
所在地Location江苏 · 苏州
专注领域FocusCGT 工艺自动化 / AI 过程控制
知识产权IP3 项发明专利已公开
产品ProductsASKLEO v2.3.0 / ASKLEO-Agent v1.0.0
联系我们CONTACT

说说你的工艺Tell us about your process

无论是新建产线还是给现有设备加一层控制,都可以先聊一次。通常 1 个工作日内回复。Whether it is a new line or a control layer on existing equipment, start with a call. We usually reply within one business day.

试用为受邀制:提交申请,审核通过后开通演示账号。Trials are invitation-based: submit an application and a demo account is provisioned after review. 提交试用申请 →Submit a trial request →

试用申请请点「申请试用」填表,其余需求请直接发邮件至 sales@askleo.cn。For trials use the Request Trial form; for anything else email sales@askleo.cn.
邮箱Emailsales@askleo.cn
地址Address苏州工业园区界浦路 69 号 11 号楼 502 室
官网Websiteaskleo.cn
备案ICP filing苏ICP备2026086575号